Yep..pooping, just about did that the 2nd time I had to yank this thing out..Well, finally got underneath it again. Been driving with front Drive-line off so at least Wife could use it.
Removed transfer case (Getting good at it now..lol) bought replacement chain - old chain had about 1/2 stretch - wouldn't think that would be enough, but it was. Put new chain in, and everything works like a charm. Can turn under load, accelerate up hills, no clunking - Whew..I'm sure glad to be done with that one.
So this is one of those "you should have" moments. .Since I had it down, I "SHOULD HAVE" replaced the chain too

- I'm sure many of you are shaking your head "yep"..So I get to chalk it up as one of those great learning experiences..
Thanks to all for your responses and suggestions. It is appreciated